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New Emulsion Aggregation Toner Factory
Wing Up and Running

Investment of 8.0 billion yen more than doubles manufacturing capacity
December 20, 2005


With construction complete, operations begin today at the new wing of the state-of-the-art plant specifically designed and built for the manufacture of Emulsion Aggregation (EA) toner at Fuji Xerox Imaging Materials Co., Ltd., a wholly-owned subsidiary of Fuji Xerox Co., Ltd. An opening ceremony was held today at Fuji Xerox Imaging Materials.

From now, Fuji Xerox is shifting to the high image quality EA toner in all of its office copy devices, multifunction devices, as well as office printers sold. To achieve this, the company invested a total of 8.0 billion yen to boost its annual manufacturing capacity twofold to that of fiscal 2004, to nearly 5,000 tons.

Construction of the new factory wing commenced in December 2004. Establishing molding and automated assembly lines for toner cartridges there has realized an all-encompassing manufacturing system from toner to cartridge production.

The EA toner production process realizes both less CO2 emission and high print quality. Fuji Xerox first used EA toner in the digital color multifunction series DocuCentre Color 500 / 500 CP launched in September 2001. Its use has since been systematically expanded to include ApeosPort-II C4300 / C3300 / C2200, a new intelligent field system set for launch on January 16, 2006, as well as Fuji Xerox's core products, such as the DocuCentre 750 I / 650 I / 550 I high-speed digital black and white multifunctional devices, and DocuPrint C3540 / C3140 and DocuPrint C2424 / 2426 color laser printers.

With plans to incorporate EA toner in all new office copy devices, multifunctional devices and printers, demand for the toner was projected to exceed manufacturing capacity in fiscal 2005. Accordingly, Fuji Xerox concluded that it was necessary to double capacity.

While Fuji Xerox is shifting its assembly production lines to China as part of its productions strategy, publishing systems, engineering systems, and high-speed printers for mission-critical systems are produced in Japan. To cope with the advanced production methods used to produce toner and to quickly correspond to the customer's daily demands, Fuji Xerox will continue to strengthen toner production in Japan.

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